Supplier Scorecard Dashboard
Calculate supplier KPIs including on-time delivery, defect PPM, price variance with automated monthly reviews and ESG tracking.
Solution Overview
Calculate supplier KPIs including on-time delivery, defect PPM, price variance with automated monthly reviews and ESG tracking. This solution is part of our Logistics category and can be deployed in 2-4 weeks using our proven tech stack.
Industries
This solution is particularly suited for:
The Need
Supplier performance is the invisible backbone of manufacturing operations, yet most companies manage suppliers with antiquated tools: spreadsheets updated monthly, email threads buried in inboxes, and gut-feel assessments based on whoever yells loudest about a missed delivery. The result is systematic blindness to supplier degradation until it becomes a crisis. A manufacturer discovers their primary capacitor supplier has slipped from 98% on-time delivery to 72% over six months, but they only notice when customer orders start missing shipment dates. A retailer realizes their injection-molding supplier's defect rate has climbed from 0.5% PPM to 2.8% PPM, causing field returns and warranty costs that evaporate margins. A distribution center finds they've been overpaying suppliers by 5-8% compared to market rates, a drift so gradual it went unnoticed through dozens of purchase orders.
The financial impact is staggering. Poor on-time delivery forces emergency expedited shipments at 20-40% premiums, ties up cash in excess safety stock, and triggers customer penalties when shipments miss deadlines. Supplier defects force incoming inspection rework, expedited replacement shipments, and quality holds that delay production. Price drift of even 2-3% across a portfolio of suppliers compounds into six-figure overpayments annually. Environmental and social governance (ESG) issues—untracked labor conditions, environmental violations, supply chain visibility gaps—create reputational risk and regulatory exposure. Yet most companies lack a single source of truth for supplier performance metrics.
The root cause is fragmentation and manual processes. On-time delivery data comes from receiving departments manually updating spreadsheets. Defect data comes from incoming inspection records scattered across quality systems. Price variance requires manual comparison of invoices against purchase orders. ESG information comes from sporadic supplier audits. No system integrates these data sources into a unified view of supplier health. Decisions about supplier relationships—who to expand relationships with, who to remediate, who to phase out—are made based on incomplete information and personal relationships rather than objective metrics. Supplier scorecards exist in theory but are updated so infrequently (quarterly, sometimes annually) that they reflect historical performance, not current trends.
The consequence is poor supplier portfolio management. Companies continue relationships with underperforming suppliers because the evidence is scattered and hard to compile. Good suppliers who have improved go unrecognized. Opportunities to consolidate spend with higher-performing suppliers are missed because no one has the consolidated data. Supplier remediation efforts lack clear metrics, making it impossible to know whether corrective actions are working. ESG compliance becomes reactive—discovered during audits after exposure has already occurred—rather than preventive, with continuous monitoring.
The Idea
A Supplier Scorecard Dashboard transforms supplier management from manual, infrequent reviews into automated, continuous monitoring with objective metrics and trend analysis. The system calculates five core KPI categories monthly, automatically updating without manual data entry:
**On-Time Delivery Performance:** The system tracks every purchase order received and compares actual receipt dates against required delivery dates. It calculates on-time delivery percentage (% of orders received on or before required date), identifies patterns (do late deliveries cluster on specific products, geographies, or seasons?), and tracks trends month-over-month. Late deliveries are automatically weighted by impact: a missed customer order worth 50 units carries more weight than a missed internal maintenance supply. The system generates alerts when on-time performance drops below configurable thresholds (alert at 95%, investigate at 90%, remediate at 85%).
**Defect Parts Per Million (PPM):** The system integrates with incoming quality inspection data, capturing every defect found during receipt inspection. It calculates PPM as defects discovered divided by total parts received, tracks defect trends by defect type (dimensional, material, finish, assembly), and identifies whether defects are concentrated in specific product families or supplier processes. PPM is trended monthly, with alerts when PPM climbs above baseline. Using statistical process control (SPC) charting, the system distinguishes between random defects (acceptable normal variation) and systemic issues (indicating process drift or degradation). This prevents false alerts triggered by random fluctuations, flagging only suppliers whose defect patterns demonstrate genuine process degradation that requires remediation.
**Price Variance Analysis:** The system compares actual invoice prices against purchase order prices and contract pricing, calculating the variance percentage. It tracks whether price variance is trending upward (supplier steadily increasing prices outside formal price increases) or downward (getting more efficient). It identifies suppliers charging different prices for identical materials across different orders, indicating either inconsistent quoting or customer-specific pricing. Price variance alerts are generated when invoiced prices exceed agreed prices by more than configurable thresholds (alert at 2%, investigate at 5%).
**Quality Hold Frequency:** The system tracks how often received materials from each supplier are placed on quality hold due to nonconformances—either failing incoming inspection or failing first-use testing. It calculates hold frequency as a percentage of total receipts and trends the metric month-over-month. Suppliers with frequent holds indicate either quality problems in their operations or need for process remediation.
**Environmental, Social & Governance (ESG) Tracking:** The system maintains a compliance calendar for each supplier's certifications, audit dates, and required documentation. It tracks completion of required audits (ISO 9001, IATF, NADCAP, AS9100, environmental certifications), alerts when certifications are approaching expiration, and scores supplier ESG health based on audit findings, corrective action closure rates, and regulatory compliance status.
**Automated Monthly Reviews:** On a configurable date each month (e.g., the 5th), the system automatically generates comprehensive supplier scorecards comparing current month performance against prior months and annual baseline. The scorecard shows numerical scores for each KPI (on-time %, defect PPM, price variance %), trend charts showing 12-month history, and automated recommendations: "Supplier XYZ shows on-time delivery declining from 96% to 84% over three months. Recommend scheduling supplier review meeting to identify root cause and corrective actions."
**Supplier Ranking Dashboard:** The system calculates an overall supplier health score (0-100) combining all KPIs, weighted by customer-configurable importance. A manufacturer might weight on-time delivery and defects equally (each 40%) but price variance only 20%. A price-sensitive buyer might weight price variance 50%, defects 30%, on-time 20%. The system ranks suppliers from best to worst, automatically identifying which suppliers to expand relationships with (top performers), which to remediate (middle performers declining in trends), and which to phase out (bottom performers).
**Improvement Tracking:** When a supplier is placed on a remediation plan, the system tracks specific improvement targets: "Target on-time delivery from 85% to 95% by Q2 2025. Target defect PPM from 2.5 to <1.0 by Q2 2025." Monthly reviews automatically show progress toward targets, with alerts if the supplier is off-track. The system maintains a history of remediation plans, successes, and failures—enabling learning about which corrective actions work and which don't.
**Risk Segmentation:** The system automatically categorizes suppliers by risk: "Critical single-source suppliers" (only source for materials, require highest performance standards), "concentrated suppliers" (multiple suppliers but concentrated in one geography or industry, require geographic diversification), "commodity suppliers" (interchangeable, optimize for price), "emerging suppliers" (newer relationships, require performance ramp-up). Each segment receives tailored scorecarding—critical suppliers are monitored monthly, commodity suppliers quarterly, emerging suppliers weekly during ramp-up.
How It Works
Created] --> B[Extract Supplier,
Order Date,
Due Date] B --> C[Store PO Record
in SQLite] D[Goods Received] --> E[Extract Receipt Date] E --> F[Incoming Inspection
Performed] F --> G[Capture Defects
Found] G --> H[Store Inspection Record
in SQLite] I[Invoice Received] --> J[Extract Price
Paid] J --> K[Compare to
PO Price] K --> L[Store Variance Record
in SQLite] C --> M[Monthly: Calculate KPIs
using DuckDB queries] H --> M L --> M M --> N[On-Time
Delivery %] M --> O[Defect
PPM] M --> P[Price
Variance %] M --> Q[Quality
Hold Freq] M --> R[ESG
Compliance] N --> S[Store KPI Values
in SQLite] O --> S P --> S Q --> S R --> S S --> T[Trend Analysis
Query 12-Month
History from SQLite] T --> U[Monthly Scorecard
Generation] U --> V[Supplier Ranking
Best to Worst] V --> W{Performance
Assessment} W -->|Excellent| X[Top Performer
Expand Relationship] W -->|Declining| Y[Remediation Plan
Monthly Targets] W -->|Poor| Z[Phase Out
Plan] Y --> AA[Track Progress
vs Targets Monthly] AA --> AB{Improved?} AB -->|Yes| AC[Close Remediation
Plan] AB -->|No| AD[Monthly Review
Reassess Status] AC --> AE[Next Monthly
Cycle] AD --> AE X --> AE Z --> AE AE -->|Month 1 Cycle
Repeats| B AE -->|Month 1 Cycle
Repeats| E AE -->|Month 1 Cycle
Repeats| J
Automated supplier scorecard system that continuously calculates on-time delivery, defect PPM, price variance, and ESG metrics with monthly reviews, trend analysis, and supplier ranking from best to worst performers.
The Technology
All solutions run on the IoTReady Operations Traceability Platform (OTP), designed to handle millions of data points per day with sub-second querying. The platform combines an integrated OLTP + OLAP database architecture for real-time transaction processing and powerful analytics.
Deployment options include on-premise installation, deployment on your cloud (AWS, Azure, GCP), or fully managed IoTReady-hosted solutions. All deployment models include identical enterprise features.
OTP includes built-in backup and restore, AI-powered assistance for data analysis and anomaly detection, integrated business intelligence dashboards, and spreadsheet-style data exploration. Role-based access control ensures appropriate information visibility across your organization.
Frequently Asked Questions
Deployment Model
Rapid Implementation
2-4 week implementation with our proven tech stack. Get up and running quickly with minimal disruption.
Your Infrastructure
Deploy on your servers with Docker containers. You own all your data with perpetual license - no vendor lock-in.
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