From Raw Material to Finished Goods
Heavy industry and manufacturing operations demand absolute traceability—from raw material arrival through production stages to finished goods dispatch. Compliance requirements, quality control, and operational efficiency all depend on accurate, real-time data.
From aluminum smelters to automotive components to copper refineries—if you can't trace it, you can't certify it. Manual processes create gaps. IoTReady closes them.
Integrated solutions for RM-FG traceability, asset tracking, and inventory audits—all on one platform
Track material flow through every production stage. Barcode/RFID tracking with weight validation. Complete audit trail for quality and compliance.
Track tools, dies, molds, jigs, fixtures, and high-value equipment. RFID and UWB positioning for real-time location. Complete lifecycle management.
Conduct cycle counts in minutes with handheld RFID readers (200-500 tags/sec). Shelf-wise, rack-wise, or store-wise audits. Real-time reconciliation with SAP.
Track operator activities and workflow compliance. Automated SOP enforcement prevents quality issues. Real-time feedback for workers.
Monitor equipment health with vibration and temperature sensors. Predictive alerts prevent unplanned downtime. Maintenance history tracking.
Print and apply labels at each production stage automatically. Supports engraved ID capture for castings and components. Zero manual errors.
Aluminum Smelter & Refinery
10+ facilities with complete RM-FG traceability and inventory management
RFID-based tracking from raw material arrival to finished goods dispatch across massive smelter facilities. Hybrid system with fixed readers for autonomous tracking and handheld scanners for cycle counts. Complete integration with SAP for real-time inventory reconciliation.
Results:
Copper Refinery
Material tracking from cathodes to finished copper products
RFID-based inventory management tracking copper cathodes, billets, and finished products through multiple production stages. Real-time weight validation and quality tracking integrated with SAP.
Solutions Deployed:
Reduction in Inventory Discrepancies
Real-time tracking eliminates errors
Traceability
From raw materials to finished goods
PI/PV Completion
vs. days with manual counts
SAP Integration
Bidirectional data sync
Vedanta's 10+ facilities live. If it works in aluminum smelters and copper refineries, it works anywhere.
Bidirectional sync with SAP (and other ERPs). Material documents, GRNs, inventory reconciliation—all real-time.
Industrial-grade hardware tested in smelters, foundries, and refineries. High-temperature, dusty, and wet conditions.
Fixed readers for autonomous tracking + handheld readers for cycle counts. Best of both worlds.
Central dashboards for CFOs across all plants. Standardized workflows that scale to new facilities.
Complete audit trails for ISO, quality certifications, and regulatory requirements. Immutable records.
See how we've helped Vedanta and Sterlite transform their manufacturing operations