Food Production & Processing

FSSAI Compliant Traceability

The Challenge

Food production and processing operations face stringent quality and safety requirements—from raw material sourcing through production to finished goods distribution. FSSAI compliance, quality control, and food safety depend on complete traceability and real-time monitoring.

  • FSSAI compliance requiring complete batch traceability and audit trails
  • Raw material qualification and supplier traceability from farm gate onwards
  • Production monitoring to ensure SOPs are followed and prevent contamination
  • Cold chain monitoring for temperature-sensitive ingredients and finished products
  • Batch tracking from raw materials to finished goods for recall management
  • Quality control with weight validation, moisture monitoring, and temperature control

Manual paper-based tracking creates gaps in traceability. Temperature violations go undetected. Quality deviations are discovered too late. IoTReady provides real-time visibility and compliance-ready records.

How IoTReady Helps Food Production & Processing

Integrated solutions for batch traceability, cold chain monitoring, and procurement automation

Raw Material to Finished Goods Traceability

Complete batch tracking from raw material receipt through formulation, cooking, packaging, and dispatch. Digital records for FSSAI audits.

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Cold Chain Monitoring

24/7 temperature and humidity monitoring for cold storage, refrigerated transport, and production areas. Instant alerts for violations.

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Procurement & Sourcing Automation

Automated GRN with weight validation at receiving. Supplier traceability from farm gate. Quality checks integrated with ERP.

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Productivity Monitoring

Track operator activities and ensure hygiene SOPs are followed. Digital checklists prevent missed quality checks and contamination risks.

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Inventory Management

Real-time inventory tracking with FIFO enforcement. Automated cycle counts. Prevent wastage from expired ingredients.

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Automated Labeling

Print and apply labels with batch codes, manufacturing dates, and best-before dates automatically. Zero manual errors in labeling.

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Trusted by Leading Food Brands

Go Desi

Fast-Growing Snacks & Sweets Brand

Complete factory operations platform with RM-FG traceability and ERPNext integration

Go Desi needed to achieve FSSAI compliance while scaling rapidly across multiple facilities. Manual tracking couldn't keep up with growing production volumes and regulatory requirements.

Solution Deployed:

  • RM-FG inventory management with complete batch traceability
  • ERPNext integration for real-time inventory sync
  • Real-time process monitoring with moisture-adaptive temperature control for sweets cooking
  • QR-based task logging to ensure SOPs are followed
  • FIFO enforcement to reduce wastage from expiring ingredients

Results:

  • Real-time ERP sync eliminates manual data entry
  • 100% batch traceability for FSSAI compliance
  • FIFO enforcement reduces ingredient wastage
  • Operators can't skip mandatory hygiene checks
  • Complete production history for quality investigations

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Built for FSSAI Compliance

Complete Batch Traceability

Track every ingredient batch from supplier through production to finished goods. Digital records for FSSAI audits and recall management.

Hygiene & SOP Compliance

Digital checklists ensure operators follow mandatory hygiene procedures. Prevent contamination risks with automated validation.

Temperature Monitoring

Continuous monitoring of cooking, cooling, and storage temperatures. Automatic alerts for violations with complete audit trails.

Supplier Qualification

Track supplier certifications, quality test results, and material qualifications. Maintain approved supplier lists.

Recall Readiness

Instant batch tracing in case of quality issues or recalls. Know exactly which products were affected and where they shipped.

Audit Trail

Immutable digital records with timestamps, operator authentication, and complete chain of custody for FSSAI inspections.

Business Impact for Food Production

100%

Batch Traceability

FSSAI compliance ready

Zero

Missed Quality Checks

SOP enforcement automated

Real-Time

Temperature Monitoring

Instant violation alerts

Minutes

Recall Investigation

vs. days with manual records

Why Food Producers Choose IoTReady

Food-Safe Hardware

Food-grade materials and IP65+ rated devices suitable for wet, high-humidity production environments.

FSSAI Expertise

System designed with understanding of FSSAI requirements and food safety principles. Compliance by design.

Real-Time Process Monitoring

Monitor cooking temperatures, cooling rates, and moisture levels in real-time. Prevent quality deviations before they happen.

FIFO Enforcement

Automatic FIFO enforcement prevents use of expired ingredients. Reduce wastage and ensure freshness.

Multi-Facility Management

Standardized workflows across all production facilities. Central visibility for quality and compliance teams.

Rapid Deployment

Deploy in weeks without disrupting production. Low-code platform adapts to your recipes and processes.

Ready for FSSAI-Compliant Operations?

See how we help food producers achieve complete traceability and quality compliance