Industry
Pharmaceutical Sterilisation Services
Paperless Workflow for Gamma Irradiation Sterilisation
Pharmaceuticals—Sterilisation Services
Pharmaceutical Sterilisation Services
600 boxes per day, 24x7 operations with 3 shift managers
Operations Traceability Platform, QR Tracking, Automated Weighment, Tally Integration
Microtrol India provides sterilisation services including Gamma Radiation, Ethyl Oxide, Electron Beam, and Steam Sterilisation to pharmaceutical and medical device manufacturers. Their gamma irradiation plant faced multiple operational challenges:
With pharmaceutical customers demanding complete traceability and audit-proof documentation, manual paper-based processes created gaps, errors, and inefficiencies that risked compliance and customer satisfaction.
Comprehensive paperless workflow for gamma irradiation operations
Unique identification for every consignment:
Eliminate manual weight recording errors:
Paperless operations with rugged tablets:
Complete visibility into process completion:
Automated financial documentation:
Audit-proof digital records:
Reduction in Paper Usage
9+ documents per consignment now digital
Manual Weight Recording Errors
Automated weighment integration
Consignment Visibility
24x7 tracking across all shifts
Document Retrieval
vs. hours searching physical archives
Faster Billing Cycle
Automated Tally integration
Audit Trail Completeness
Every transaction timestamped
Low-code workflow management platform with real-time operator feedback and issue management
Unique batch identification with mobile scanning at every workflow step
Industrial-grade tablets for 24x7 operations with barcode scanning capability
Automated weight capture from weighing scales with real-time data integration
Real-time data sync with Tally for automated invoice generation and accounting
Mobile-first forms replacing paper documents with PDF generation for certificates
From site visit to full rollout in just 2 months
Operations Traceability Platform allows Microtrol to adapt workflows themselves as SOPs evolve—no waiting for vendor changes.
Go-live in less than 24 hours for new workflows. Pilot to production in weeks, not months.
IoTReady designs and manufactures weighing data loggers and integration hardware—no third-party integration headaches.
Built-in audit trails, electronic signatures, and document management meet stringent pharmaceutical audit requirements.
With gamma irradiation workflows delivering proven results, Microtrol is exploring similar digital transformation for other processes
Apply the same paperless workflow to ETO sterilisation with automated aeration tracking
Track E-beam processing with real-time dosage monitoring and certificate generation
Monitor autoclave cycles with temperature and pressure data logging for complete traceability
Enable customers to track consignments in real-time, access certificates, and schedule audits online
Replace paper-based processes with mobile workflows and digital forms.
Complete chain of custody from raw materials to finished goods with audit-proof records.
Real-time data sync with Tally, SAP, Oracle, or any ERP system.
Track operator activities and ensure SOP compliance across shifts.
See how our Operations Traceability Platform can bring paperless workflows to your plant